How do we get from Melbourne to Sydney with an Electric Semi
- Grant Mitchell
- Jul 25, 2024
- 2 min read

Achieving a 1000-kilometer range for heavy-duty semi-trucks involves advancements in battery technology, focusing on high energy density, efficiency, and fast charging capabilities. Several promising technologies and approaches are being developed to meet these requirements. More efficient drive motor technology will also assist, however Batteries hold the key
1. Solid-State Batteries:
- Solid-state batteries use solid electrolytes instead of liquid ones, providing higher energy density and improved safety. Numerous Battery Companies like CATL, BYD and LG are making continuing advancements. These batteries can potentially offer longer ranges and faster charging times compared to current lithium-ion batteries. CATL have stated the major challenge is battery life at present and believe it is five plus years away
2. Lithium-Sulfur Batteries:
- Lithium-sulfur batteries offer a higher energy density than conventional lithium-ion batteries. This technology is being developed by researchers at institutions and the battery manufacturers. Lithium-sulfur batteries could potentially provide the range required for long-haul trucking due to their high theoretical energy capacity.
3. Dual Battery Systems:
- Combining different types of batteries, such as pairing high-energy-density batteries with high-power-density ones, can optimize both range and performance. This approach can leverage the strengths of each battery type, offering a balanced solution for heavy-duty application. CATL already pair LFP with Sodium cells for cold weather climates in passenger cars, providing a solution
4. Advanced Lithium-Ion Batteries:
- Continuous improvements in lithium-ion battery technology, including the use of silicon anodes and advanced cathode materials, are increasing energy density and reducing costs. Companies like Tesla are working on such improvements, which could extend the range of electric semi-trucks.
5. Ultra-fast Charging Infrastructure:
- Alongside advancements in battery technology, the development of ultra-fast charging infrastructure is crucial. Charging stations with high mega power outputs, will help reduce downtime and enable longer ranges with shorter charging times. The key factors to Mega charging are Battery Cell charge rates (how fast a cell can accept the charge and kW energy) and available Grid power at the site.
These technologies and innovations, either individually or in combination, are likely to make 1000-kilometer ranges feasible for heavy-duty electric semi-trucks in the foreseeable future.
Both Tesla and Windrose have started production with Semi Trucks that can travel 670 to 700klm at 49t fully loaded, proving the solutions for Melbourne to Sydney is just down the road. For Australia, the Tesla Semi is too wide at 2600mm, however the Windrose is 2545mm and could already be a solution with a 45m to 1 hour top up charge halfway.



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